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Ultrasonic Welding Machines - Bench type |
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Microcontroller based |
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Auto Tuning Facility |
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IGBT based efficient power circuit |
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PLC interface 4 line backlit LCD display |
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Parts counter |
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LED power indicators |
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Variable 5 programs memory |
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3 different tunings - Delay, weld & hold |
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Various self diagnosis indicators : high / low frequency, overload, high voltage etc |
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Variable amplitude facility available |
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Electronic amplitude selection |
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No need to change booster |
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Weight - 16kg |
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| Without stand |
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UWA 2010 |
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UWA 2015 |
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UWA 2020 |
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UWA 3510 |
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Watch a sample video |
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Ultrasonic Metal welding Machines |
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Ultrasonic metal welder is based on principle of ultrasonic vibrations.
Two metal parts are held between Ultrasonic vibrating tool horn & knurled fixture. At a time pressure is provided vertically to the vibrations. Due to this, parts ate scrubbed against each other oxide layer is being removed & two parts get joined.
Welding is being done without losing properties of material & without adding any properties.
Ultrasonic welding is cold welding process. It is being applied to metals such as copper, brass, aluminium, tin, silver, and gold, platinum. Ultrasonic metal welding has used for various application in industries for electrical joints, contacts, soldering, solar panel welding composite pipes making from strips. |
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| Floor Type |
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UMW 2025 |
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UMW 3510 |
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| Table Type |
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UMW 2025C |
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UMW 3510C |
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Watch a sample video |
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Ultrasonic Welding Guns |
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Ultrasonic welding guns are used to weld thermoplastic, where areas of welding are hard to reach the parts are too bigger to weld. |
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Ultrasonic welding guns are used to weld thermoplastic, where areas of welding are hard to reach the parts are too bigger to weld |
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| Straight Type |
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UWHG 2010s |
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UWHG 3507S |
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| Pistol Type |
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UWHG 2010P |
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UWHG 3507P |
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Pistol type & straight staple type guns available |
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Easy grip guns available with less diameter |
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High quality connectors used to lessen loose connections |
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Available in two frequencies : 20khz & 35khz |
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Horns & Fixtures |
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Johnson's wide experience supports for successful application development of your welding needs |
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Johnson has got experience & strength to develop your application & tooling needed to make success which is very clerical un ultrasonic welding |
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Horn can be made in tool steel, special aluminium alloy & aluminium alloy |
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Fixtures can be made to suit the needs |
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Steel horns are heat treated, while aluminum horns are hard anodized to sustain long period |
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Ultrasonic PP Corrugated Box Welders |
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Polypropylene corrugated Box welding machine Corrugated boxes are fast replacing traditional corrugated boxes In the case staples are fast replaced by ultrasonic welding.
Advantages of Ultrasonic Welding are: |
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No scratch guarantee for packed items |
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No rejection of packed items |
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Better aesthetic looks |
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No corrosion of joints means healthy packaging |
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Low running costs |
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Johnson Plastosonic have variety of reliable Products for PP box welding those are : |
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Ultrasonic hand held gun for manual operation |
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Stand type pneumatic hased system |
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Multi thread ultrasonic welding system |
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| Single Head 1.5 kW |
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UPPBX 1H1 |
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UPPBX 1H2D |
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UPPBX 3H2D |
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Ultrasonic Fabric Sealers |
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Due to environmental compliances HDPE bags LDPE bags are fastly replaced by PP non-woven fabric bags. |
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Johnson Plastosonic provides state of the ate Indian make ultrasonic generators & horn assembly for bag making machines. Dont be in trouble for imported ultrasonic generators & systems, Replace it by Johnson's Indian made systems, Johnson gives continuous high speed fabric sealers for bag making machines. |
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| Sewing Machine |
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USM 2015 |
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USM 3510 |
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| Continuous Sealing |
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UCS 2010 |
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UCS 3510 |
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| Label Cutting |
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ULC 2015 |
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ULC 3510 |
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Watch a sample video
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Ultrasonic Tube Sealing Machines |
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Johnson Plastosonic makes tube sealing machines for thermoplastic extruded & laminated tubes.
The machines are high speed machines having advantages of low rejection ratio, no heating problem: which generally occurs in hot air & hot plate tube sealers. |
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| Type |
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| Without Cutter |
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UTSL 2015 |
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UTSL 3510 |
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| With Cutter |
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UTSL 2015CU |
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UTSL 3510 |
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Used in Cosmetics Applications like : Pharmaceutical Applications, Gun & Bonding Adhesives and Personnel Care Products.
Automatic index type machine & lab type models are available with / without cutting trimming coding in 20 kHz& 35 kHz frequencies. |
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